Tag Archives: upcycling

Getting Crafty: Brewing Beer From Wastewater

The Guardian US/UK | March 14, 2016

In autumn of 2014 – three years into California’s devastating drought– architect Russ Drinker became fixated on brewing beer from recycled greywater (that is, water that’s been treated after use in sinks, showers and washing clothes).

He was increasingly frustrated that the media paid little attention to water recycling. “They were focused on conservation instead. But if Californians really want to have an impact on our water use, we have to recycle our freshwater … and get over our psychological resistance to that.”

While some microbrewers have been working hard to get their water usage down – some to three gallons of water for every gallon of beer – the industry has a high water to beer ratio. Despite this, it took Drinker about a year to find a brewer up for the challenge. But when he broached the idea with the Half Moon Bay Brewing Company, a craft brewer located south of San Francisco, owner Lenny Mendonca didn’t hesitate.

Last October the brewery unveiled a version of its regular Mavericks Tunnel Vision IPA made with recycled water after a blind taste test at an urban sustainability conference in the Bay Area.

Can you tell which of the brews was made with treated wastewater? (It's on the left).

Can you tell which of the brews was made with treated wastewater? (It’s on the left). Photo credit: Half Moon Bay Brewing Company

Made using the same NASA water recycling technology as astronaut Scott Kelly used during his year long stint on the International Space Station, the tasting panel couldn’t detect which of the two pints was made with recycled water.

“This is the product [where] people think that water is the most important ingredient,” said Mendonca. “So if I can demonstrate to people that not only is [greywater beer] good, but it’s great, then why wouldn’t you use that water for everything else?”

Mendonca has only made the greywater beer available for sampling twice and says commercialising the product isn’t his first priority. California can’t legally directly pump treated recycled water back into the drinking water supply, so it’s currently not practical (shortage of supply) or cost effective. His focus instead is on using the beer as a tool to catch the eye of both policymakers and the public.

Getting the legislation to bring recycled water directly into the drinking water supply, would be the first step for mass application, just as Singapore has done with its recycled water plant.

Craft brewers turn green

Brewing beer from recycled water is an unusual approach. But a growing number of craft breweries in the US are finding new ways to reduce their environmental footprint.

Weak wort, a type of sugar wastewater generated by Colorado-based Avery Brewing Co, will be donated to the city of Boulder for use in its wastewater treatment plant to break down nitrogen. This will save the city $500 (£350) per day on the acetic acid it would have purchase to do the same job, said Chris Douville, Boulder’s wastewater treatment manager.

“We were looking for a local carbon source that others see as a waste,” he said. “It’s a mutually beneficial relationship.”

Boulder is currently outfitting its plants to treat nitrogen using weak wort, says Douville, and should be ready to put the new equipment online by the end of the year.

Other craft breweries, such as Lagunitas Brewing Company and Bear Republic Brewing Co in Sonoma County, California, are using a new onsite wastewater treatment system housed in a shipping container.

In spring 2016, the EcoVolt was installed at Lagunitas Brewery in Petaluma, Calif.

In spring 2016, the EcoVolt was installed at Lagunitas Brewery in Petaluma, Calif. Photo credit: Cambrian Innovation

The EcoVolt, developed by Boston-based startup Cambrian Innovation, is powered by electrically active bacteria that use anaerobic digestion to scrub the breweries’ wastewater of up to 90% of pollutants, according to Baji Gobburi, the company’s director of sales and marketing.

Each EcoVolt unit, which is targeted towards other boutique food and beverage operations such as wineries and dairies, can process up to 300,000 gallons of wastewater per day, and enables the breweries to reuse water in their cleaning operations and produce methane that is converted into heat and electricity.

“When Lagunitas completes the installation of its second EcoVolt, its water footprint will drop by 40%,” said Gobburi. “And the systems will also recover 20% of its facilities’ energy needs.”

It’s also been a money, time and petrol-saver. Previously, Lagunitas had to truck over 50,000 gallons a day of its concentrated wastewater to a treatment plant in Oakland over 40 miles away.

In Dexter, a town of about 4,000 people nestled in the corner of southeast Michigan, the Northern United Brewing Company has installed a smaller version of EcoVolt to treat its wastewater onsite, helped by a $200,000 (£140,000) innovative technology grant from the state of Michigan.

The technology has saved the city the millions of dollars it would have cost to give Dexter’s wastewater plant the capacity to process yeasts and sugars, said Michelle Aniol, the city’s community development manager.

“Food production here in Michigan is more of a cottage industry,” Aniol said. “So this test of the [EcoVolt] system can have implications that could be utilised throughout the rest of the state – at [cost] levels that can be more affordable for communities and businesses to grow, but get their waste within the permitted limits for discharge.”

Billion dollar seafood waste upcycled into profits

The Guardian US/UK | December 14, 2015

TidalVision_founders

Tidal Vision founders Craig Kasberg (L) and Zach Wilkinson in Juneau, Alaska. Photo credit: Alex Gaynor/Tidal Vision

Since he started working on commercial fishing and crabbing boats as a teenager, Craig Kasberg loved being out at sea. Yet he was bothered by the amount of fish waste he saw being dumped back on to the ocean floor.

“The seafood industry is behind the times when it comes to byproduct utilization,” says Kasberg, a fishing boat captain based in Juneau, Alaska. “Even though some companies are making pet food, fertilizer and fishmeal [out of the waste], there’s still a lot being thrown away.”

Every year, US fishermen throw out an estimated 2bn pounds (900m kg) in bycatch alone – an amount worth about $1bn (£660m), according to nonprofit organization Oceana.

Because the US Environmental Protection Agency does allow (in some cases) fish waste to be tossed back into the ocean, seafood processors commonly dispose fish guts, heads, tails, fins, skin and crab shells in marine waters. Once there, the decomposing organic matter can suck up available oxygen for living species nearby, bury other organisms or introduce disease and non-native species to the local ecosystem.

Last autumn, Kasberg took action. He recruited a small team of scientists and engineers. Together, they

Tidal Vision salmon leather

Salmon skin leather tanned by Tidal Vision using its vegetable-based process in Juneau, Alaska. Photo courtesy Craig Kasberg/Tidal Vision

developed a vegetable-based tanning process for salmon skin. Now – a little over a year later – his company Tidal Vision has launched a line of wallets made from salmon skin leather.

The company has also been working on an environmentally-friendly way to extract a compound called chitin from crab shells to make chitosan, which has many uses in agriculture and in medicine. The conventional method for extracting chitin uses sodium hydroxide, a caustic chemical.

Tidal Vision is getting ready to process the chitosan so that it can be turned into antibacterial yarn and fabric. One of the byproducts of its extraction process is an 8 percent nitrogen organic fertilizer, which the company is also working to bring to market.

Kasberg is part of a growing group of seafood industry entrepreneurs moving beyond fertiliser and fishmeal to upcycle the seafood industry’s waste in innovative new ways.

“Seafood is a tight margin business, so anything that can be done to reduce waste will help profitability,” says Monica Jain, founder and director of Fish 2.0, a pitching competition for sustainable seafood entrepreneurs. Finalists get exposure to potential investors and can win cash prizes. One of the winning startups at last month’s event in Silicon Valley offers a way for aquaculture farmers to turn their fish waste into algae.

SabrTech, based in Nova Scotia, Canada, took two years to develop a system called the RiverBox. Housed within a standard shipping container – picture a walk-in closet with shelves along one wall – it contains up to 10 tiers where algae grows. “Farmers pump the water [from their fish pen] straight into the RiverBox,” explains SabrTech founder and CEO, Mather Carscallen, who is finishing his PhD in ecology.

Algae grown in the RiverBox

Algae grown in the RiverBox. Photo courtesy SabrTech

The algae growing on each tier acts as a bio-filter to purify the water, according to Carscallen, by removing nutrients – such as nitrogen and phosphorous – which the algae uses to grow. The water then goes back into the fishing pen and farmers can harvest the algae to use as fish feed or for other applications (such as biofuel, fertiliser or industrial clean-up). This, says Carscallen, creates a closed-loop aquaculture system.

Another Fish 2.0 competitor focused on waste is HealthyEarth, based in Sarasota, Florida. The company is in the process of transforming the traditional mullet fishery in Cortez, a small Gulf coast fishing village considered to be one of the oldest in the US.

“Mullet is wild caught in the Sarasota area near Tampa Bay,” says Christopher Cogan, CEO of HealthyEarth, who is a longtime entrepreneur with an interest in impact investing. “But because the fish is prized for its roe [fish eggs], the rest of it is thrown away.” Last year, HealthyEarth initiated a FIP (fishery improvement process) as a way to formally set in place sustainable policies and practices for the mullet fishery. It collaborated with Florida’s Fish and Wildlife Service, the Mote Marine Laboratory (an independent marine research institution), and local mullet fishermen to help shape the process.

In order to give fishermen financial incentive to sell more than just mullet roe (a delicacy known as bottarga), HealthyEarth wants to build an $11m processing plant that can process the roe, extract omega 3 fish oil and process the carcasses into fish meal or fish feed. The two existing local processing plants only have technology to cut the roe out, Cogan says.

HealthyEarth plans to give local fishermen the opportunity to have shares in the processing plant. Cogan says the business should pay for itself once 20 to 30 fishermen come on board. “We want to give the local guys, who follow [the FIP] rules, equity in the business,” he says. “We’ll pay them premium for the roes and the fillets.”